A Hazard Analysis Critical Control Point or HACCP system that aims to mitigate food safety risks and hazards. HACCP identifies possible dangers to public health and empowers a proactive approach to food safety by setting critical control points. Show
The HACCP system identifies and controls the three following potential food safety hazards: biological, chemical and physical. Companies involved in the manufacturing, processing, or handling of food products are encouraged to use a HACCP plan to minimize or eliminate food safety hazards in their products. What is a HACCP Plan?A HACCP Plan is an operating plan for controlling and managing hazards in the food manufacturing industry. Using a HACCP plan ensures food products are safe and of high quality. It helps protect consumers from foodborne illnesses and reduce instances of product recalls, helping companies save money and protecting them from hefty fines and laborious lawsuits. This guide will briefly discuss the 7 principles of HACCP, how to develop a HACCP plan, the importance of HACCP record keeping, and the proper way of doing them. 7 Principles of an Effective HACCP PlanDeveloping an effective HACCP plan requires guidance. Below are 7 principles that serves as a HACCP guideline: Principle #1: Conduct A Hazard AnalysisAn effective hazard analysis involves listing down the steps in the production process and identifying the hazards associated with each task performed. Afterwards, the HACCP team should assess the severity, significance, and frequency of the risk and set preventive measures. Browse this page to learn how to perform a systematic risk assessment. Principle #2: Determine the CCPsA Critical Control Point or CCP is a step in the production process where you have the opportunity to prevent, mitigate, or completely eliminate a food safety hazard (e.g. receiving products, food preparation and handling, cooking, reheating, transportation, etc.). Principle #3: Establish Critical Limits of CCPsA critical limit is the minimum/ maximum value for the control measure at a CCP to prevent, eliminate, or reduce the occurence of a hazard. It separates safe and acceptable products from the unsafe and unacceptable. Examples include measuring time, temperature, pH levels, water activity, weight, and other measures based on regulatory standards. Principle #4: Setup a Monitoring SystemMonitoring CCPs on a regular basis helps keep track of the operation to determine if there’s a deviation from the CCP or a loss of control. Monitored CCPs can provide data for proper documentation to help establish corrective actions. Principle #5: Establish Corrective ActionsCorrective actions must be in place when preventive measures are not sufficient to meet the goals of the plan. Corrective actions are followed when there is a deviation from a critical limit. HACCP team should identify the problem and cause of non-conformance, and the disposition of the hazardous product. Make sure that corrective actions are recorded and properly documented. Principle #6: Verify the HACCP PlanVerifying a HACCP plan should not be limited to just monitoring of the operation, you must validate if the HACCP system is operating according to the intended course of action. Examples of verification activities include product testing, consulting experts, in-plant observations, instrument calibration, and log reviews. Principle #7: Establish DocumentationA detailed HACCP plan record serves as strong evidence that the manufactured food is safe and has undergone critical procedures to cover all possible risks. All records should contain complete information of the 5 prerequisites and 7 principles. A HACCP Plan is most effective by performing each step thoroughly and rigorously. The HACCP team must be committed to regularly validate the process and identify what might go wrong. To support the HACCP plan, a good manufacturing practice (GMP) can be established to ensure all manufacturing procedures are safe and comply with manufacturing standards. 5 Preliminary Steps to Developing a Good HACCP PlanThe HACCP system aims to spot biological, chemical, or physical hazards present in food production. When preparing and processing food, some natural hazards could be present in the form of insects or filth. Other hazards could be unintentional like the presence of hair or mislabeling of ingredients. Higher risk hazards can include intentional adulteration or contamination of products by not adhering to regulatory food standards. Food production safety should be the topmost priority for food manufacturers. Here are the 5 prerequisites to developing a good HACCP plan.
HACCP Plan Recordkeeping: Why is it Important?Recordkeeping is one of the 7 Principles of HACCP and its proper implementation is required to acquire HACCP certification. Accurate record keeping can help line managers and business owners keep track of the historical record of their food production processes and corrective actions implemented. Record keeping can also help provide proof of consistent HACCP compliance. To get certified for HACCP and to stay compliant, businesses are required to maintain the records of their HACCP system, food production processes and, most importantly, monitoring of Critical Control Points (CCPs) and corrective actions. What is a Critical Control Point (CCP)?A CCP is a pause point within a production process a businesses has the opportunity to prevent, mitigate, or completely eliminate a food safety hazard. It is accompanied by a critical limit which is a set boundary where measurements must stay within to minimize food safety hazards. Any deviations from the critical limit must be accompanied by predefined corrective actions to fix the issue. CCP monitoring involves scheduled measurements and record keeping of CCPs to ensure they are within their critical limits. Here is a framework including examples and record keeping tips on how to perform effective CCP monitoring:
Using a corrective action log, details of the deviation from critical limits and the corresponding corrective action done should be recorded every time they happen. It is important to capture the exact date and time as well as the name of the staff who carried out the action. The Importance of Effective Recordkeeping VerificationVerification is a crucial principle of HACCP that helps confirm if a HACCP Plan is being followed and if the procedures implemented are indeed effective in controlling food safety hazards. Record keeping verification helps review corrective actions taken and ensures that they are done properly. Trends on the frequency and types of deviations from critical limits can be observed through verification. If done routinely just like in monitoring CCPs, verification can help in the consistent implementation and continuous improvement of a HACCP system. How Businesses are Using Technology to Streamline HACCP Plan RecordkeepingHACCP certified companies maintain their certification by following the 7 principles of HACCP and by being consistent and detailed with their record keeping. However, traditionally HACCP record keeping has been paper-based and can cause undue paperwork burdens and make certification more difficult to achieve and maintain. Using software tools can help streamline HACCP record keeping and help line supervisors and staff fulfill their daily HACCP routine checks. See how Marley Spoon, a trusted food delivery business in Australia, uses technology to mitigate food safety risks and ensure each step of the production aligns with their HACCP plan.Equip your team with knowledge of food safety hazards with HACCP trainingWhen it comes to food safety, there is a strict standard to be followed on an international level to guarantee the protection of the consumers from accidental poisoning and other food-related risks. Hazard analysis and critical control points (HACCP) is an internationally recognized method of ensuring the safety of the entire food manufacturing process till the final product reaches the consumer. With that concern in mind, the practice of HACCP is emphasized to everyone that is working in the food and beverage industry. To maintain great food and beverage quality, it is critical to train your team members on the implementation of HACCP. This also serves to avoid product recalls, customer complaints, and legal action against the corporation if the items fail to meet international food safety requirements. We’ve curated a list of HACCP training to assist you in training your personnel and ensuring that your company’s food safety practices are followed. These training courses cover the full process, from production to consumer delivery. Making HACCP Plans Easy With iAuditorUsing digital checklists can be very useful to materialize and document your HACCP Plan. iAuditor is one of the world’s best cloud-based inspection software which allows users to perform world-class inspections and generate reports on the spot. iAuditor’s digital HACCP checklists can be used to:
A HACCP system helps keep food safe for consumers and helps businesses prevent costly losses. Streamlined recordkeeping in the implementation of an effective HACCP plan can be made possible by technology that you can access anytime, anywhere in the palm of your hand. Get started by downloading our free HACCP checklists and modify them based on your HACCP plans and needs. |